High performance machines with reduced cost of ownership

• Manufacturer: Gloucester Engineering Co.Inc/ Davis-Standard 
• Produces Flexible Thermoplastic Sheets
• The plant is in brand new condition, never used, currently packed in original packing as purchased, and currently stored in very good condition.
• It was purchased from the USA  in 2016;  but for some internal rearrangements, the project was cancelled. It is being sold as an asset liquidation for its owner.
• Capacity: Design - 12,000 TPA; Production - 10,800 TPA
• Product: Smooth and textured geo-membrane sheets.

The available line for sale is a refurbished 6.3m Bruckner 3 Layer BOPP Line along with 6.5m Atlas Primary Slitter and Recycling Unit as a Combi-Deal.

Specifications 

Start-up Year: 1998        

Refurbishing done: 2006 - 2007  

Film Types: Plain and Coextruded   Composition: 3 Layer, ABC                           

               A and C copolymer; B homopolymer

Thickness range: 15 - 50 microns   

Net Film Width: 6300mm 

Stretching Ratios:   

MDO:  1:1 - 1:17                                             TDO:  1:8 - 1:10

Speed: 300m/min (upgraded)

Upgradation/Refurbishing Details

Upgradation period: 2006 ‐ 2007 

Heating system for die bolts: 

Change from relay PLC B&R to PSG SISTEMP

MDO modifications:

3 new gear boxes (MDO 1, MDO 2 Y MDO 3)    Change of coupling and cardan shafts    Change of preheat pulleys    

Change of pulleys for speed variator    

Change of belts 

Change of drivers for DC motors MDO 1, MDO 2 and MDO 3.

TOD modifications:

Change of contactors of the 8 motors in preheat zones for frequency variators for better  temperature and heat efficiency control.

Change of TDO chain from FOK 4.4.2 to FOK 4.7, for a 300 m/min speed.  

Change of the lubrication system and individual motor system for each side with AC motors  instead of the gear box, cardan shafts and DC motor system. 

Pull Roll section:

Change of all pulleys    

Change of spreaders 

Manufacturer : Fongkee (South Korea)

Model No. :  TCF – 65/100/65-1800   

Year of Manufacture : 2003  

Die Size : 1800 MM (Make: Cloeren USA) 

Max Line Speed : 150M/Minute

Film Size : 1400 MM Max (Online Decal System)    

Ext – A Motor : 40 HP(Screwdia Dia – 65MM)

                          Output - 80KG/Hr  

Ext – B Motor : 100 HP (Screw Dia – 100MM)  

                          Output – 144KG/Hr  

Ext – C Motor : 40HP (Screw Dia – 65MM)  

                          Output – 80KG/Hr  

Corona Unit : Make - Softal (10KW) 

                      (Updated - 2020)  

Scanner : NDC 6100TC (Gamma Bottle System)  

Winding Width : 1500 MM 

Winder Diameter : 720 MM Max 

PLC : Simatics ET 200 SP  

All Drive And Plc And Corona Unit Are Updated.  [Update Year : 2018] 

Manufacturer : General Vacuum  

Model : K4000-1250  

Year : 2007  

Working Width : 1250 mm  

Speed : 600 Max M/min  

Max diameter reel unwinder : 1000 mm  

Max diameter reel rewinder : 1000 mm  

Evaporation Boats : 14 : Size – 150x35x10 MM  

PLC, Drives & Control : Siemens S7 with simoreg drives for the  machine and process control, via supervision PC. The evaporation boats  are controlled by a separate cabinet with advance energy. (All Fully Updated:  Year  2018)  

Pumping Systems : 

• 2 x diffusion pumps 17500 L/Sec  
• 2 x rotary pumps 755m3/h  
• 2 x roots pumps 4035m3/h  
• 1 x boosters pumps 9720m3/h  
• 1 x cryogenic panel PFC 1100-HC  

Manufacturer: LONG 

NEW Model: LNB-807 

Year: 1997-10 

Number of colors: 7 

Web width (mm): 1000 

Print width (mm): 800 

Min print repeat (mm): 400 

Max print repeat (mm): 900 

Unwinder type: Turret 

Max reel diameter unwinder (mm): 600

Rewinder type: Turret automatic 

Max reel diameter rewinder (mm): 600

Drying: Heater 

Web guides: Tongu Denki 

Inking system: Pneumatic inking pumps

Additional informations: Materials: PVC, PE-PP-PAPER  

Mechanical speed: 120 Mt/min 

All Dc motors’ with PLC Mitsubishi 

Manufacturer: HSING WEI 

Model: HW8-800X5 

Year: 2004 

Number of colors: 3 

Web width (mm): 1000 

Print width (mm): 800 

Min print repeat (mm): 400 

Max print repeat (mm): 600 

Unwinder type: Turret 

Max reel diameter unwinder (mm): 700 

Rewinder type: Turret automatic 

Max reel diameter rewinder (mm): 700 

Drying: Heater 

Web guides: PKE 

Inking system: Pneumatic inking pumps 

Additional informations: Materials: PVC, PE--PAPER  

Mechanical speed: 120 Mt/min 

All AC motors’ with PLC Falcon inverter YESKAWA – HMI Screen Delta 

Rewind and Unwind – End to End 

Manufacturer : Brückner 

Model : BOPP

Year : 1993

Number of Layers : 5

Overhaul / Renovation : 2000 - 2004

Film Structure : ABCDE

Material : BOPP Thickness : 15 - 60 micron; Width of film after trim : 6.0 m

Output : 3000 kg/hr

Width : 6600 mm

Extruder 1 Description :  Main Extruder is a tandem of Ø250 and Ø175 mm extruders Max output: 2500 kg/hr; Manufacturer: Mitsubishi AC drives Main filter (13 candle filters) surface area: 6.2 m2  

Extruder 2 Description :  2 co-extruders Ø120mm with max. output 380 kg/hr Filter: 1 candle filter with surface area 4000cm2; Manufacturer: Battenfeld AC drives.

Extruder 3 Description :  2 satellite extruders Ø90mm with max output 180 kg/hr Filter: disc filters with a changer; Manufacturer: Mitsubishi AC drives.

Head description :  5 layer Norson EDI die 810mm AUTOFLEX VI-R MULTIFLOW V 

Thickness control system :  Thickness Gauge: Honeywell Measurex System with a new workstation and software (2013) 

Chill roll unit :  Chill roll 2400mm diam. Air knife . Film and chill roll drying system Water bath 

MDO description :  Brückner Pre-heating via heat box heated by 2 Eclipse (800kW each) natural gas burners 6 stretching rolls (oil heated) 4 annealing rolls (oil heated) 4 nip rolll Tension control at inlet and outlet AC drives 

TDO description :  Manufacturer: Brückner Chain and chain track model: FOK 4.7 Heating system: Eclipse (200kW) natural gas burner for every zone (13 zones), no oil Edge guide system at inlet.

Corona treatment :  Corona treatment station (Sherman) 

Rewinder width :  Kampf non-stop winder Working width: 7000 mm 40 steel cores

Slitter :  Slitter Rewinder: Atlas 6600 mm 

Additional information :  Material feeding equipment Main extruder: mixing hopper, raw material feeder, re-granulate feeder, 2 additives feeders Co-extruder: raw material feeder + 4 component gravimetric system Satellite extruder: raw material feeder Silos: 10 silos 30 tons each Trane Chiller Herbold schredder  

Manufacturer: BIELLONI 

Model: TELIA-8 F.S.C. GEARLESS 

Year: 2012 

Number of colors: 8 

Gearless: Yes 

Fast sleeve change: Yes 

4 motor per deck CNC position system: Yes 

Computer supervision: Yes 

Web width (mm): 1500 

Print width (mm): 1300 

Min print repeat (mm): 360 

Max print repeat (mm): 900 

Unwinder type: Turret Automatic 

Max reel diameter unwinder (mm): 900 

Rewinder type: Turret automatic 

Max reel diameter rewinder (mm): 900 

Drying: Heater Videocamera: Yes,  

Web guides: SBST in double and out 

Vyscosity control: No 

Inking system: Pneumatic inking pumps 

Anilox: Yes, 5x100L/cm-vol 14,5; 1x80L/cm-vol 15,6; 3x160L/cm-vol 9,3; 1x160L/cm-vol 12; 1x160L/cm-vol 8 ; 1x160L/cm-vol 6,5; 1x120L/cm-vol 6,5; 2x220L/cm-vol 5,5; 1x200L/cm-vol 6,5;  2x260L/cm-vol 5,5; 2x180L/cm-vol 5x5; 2x280L/cm-vol 5,5; 8x340L/cm-vol 5,5; 2x240L/cm-vol 5x5; 

Print cylinders: Yes, 360x8, 380x8, 390x8, 400x8, 420x8, 440x8, 460x6, 470x8, 490x8, 530x8,  540x8, 570x8, 580x8, 590x8, 610x8, 620x8, 670x8, 700x8, 730x8, 790x8, 820x8, 860x8,  890x8,450x8, 480x8, 500x8, 510x8, 520x8, 550x8, 560x8, 600x8, 650x8, 660x8, 680x8, 760x8,  

Mandrels: 450x9, 600x9, 750x8,  

Additional informations: Materials: PVC, PET-BOPP, PE-PP-PAPER 

Mechanical speed: 400 Mt/min 

ACCESSORIES: Chiller, Plate Mounting Machine and Mandrel/Sleeves Stand